Mecmetal

MEC Evolution-20 Concrete Block Machine

Fully automatic concrete block machine

Mecmetal specialize in fully electromechanical concrete block machines that produce a wide range of concrete products, including masonry blocks, landscaping products, and specialized items like insulated concrete blocks and chimney blocks

What is MEC Evolution-20 Concrete Block Machine?

The MEC Evolution-20 concrete block machine is the world’s only fully electromechanical concrete block making machine. Utilizing advanced servo technology, MEC machines achieve up to 90% energy savings compared to hydraulic block machines while maintaining high production capacity. Upgraded Evolution-20 control system further enhance production efficiency while keeping operational costs low.

 

Market-Leading Efficiency

All MEC Block Machines are fully electromechanical, from the block machine itself to every piece of equipment and attachment. These machines are equipped with powerful and precise servo motors as the primary power source for fast and repetitive movements, such as molding, tamping, and vibration operations. While some AC motors remain in place for practical reasons, everything operates within the same servo control system, making the operation system responsive, smart, and versatile—yet still very user-friendly.

The machine’s design is rooted in decades of experience with tested and constantly evolving mechanical solutions. Additionally, new advancements have been developed through active collaboration with customers, addressing the needs of efficient production and market development. Mecmetal has been manufacturing fully electromechanical block machines since 1996

 

Concrete intelligence and efficiency

The control system is concretely smart and extremely versatile, but still really user-friendly and easy to use. Improved servo gear motor technology guarantees precise and fast movements in all operating conditions and improves energy efficiency totally to a new level.

The new web-based services are designed to support maximizing production efficiency and responding quickly to any need, any where. New solutions also enable an extensive selection of predictive maintenance and real-time diagnostic services.

 

 

See also our other block machine modules for more specific production

 

Attachments

Advantages

  • High utilization rate
  • Extremely fault-tolerant
  • The manufactured products are very homogenous and high-quality
  • Short downtimes
  • Intelligent maintenance and diagnostics
  • Long life cycle
  • Cost-effective
  • Up to 90% more energy efficient*
  • Carbon footprint minimized
Technical properties
Fully automatic operation
Fully electro-mechanical operation, based on servo technology
Smart features
Sturdy industrial design
Precise guides and gears
Stepless adjustments for all movements
Automatic central lubrication system
Directed vibration, with portable frequency and power adjustments
Express mold attachment and mold change automation
Bottom face profiles possible
Available with many additional equipment for product variety; washing unit, splitting unit, antique line, EPS feeder, Face mix unit, color draw plate
* Dependent on selected production pallet size
** Extended warranty up to 10 years with maintenance agreement
Dimensions
Production pallet size options:* Width: 1200 - 1400 mm
Length: 650 - 1400 mm
Thickness: 35 - 50 mm
Product area options:* Width: 1120 - 1320 mm
Length: 600 - 1350 mm
Maximum product height: 15 - 400 mm
Cycle time:
1. 200x100x60 Paver
2. 400x200x200 Block
1. 10 - 13 s
2. 12 - 15 s
Connection power: < 80 kW
Avg. Electricity consumption6 - 10 kWh
Main switch: < 200A
Need for compressed air: 200 liters/min
Frame main dimensions:* Length: 4000 – 6000 mm
Width: 3220 mm
Height: 3300 - 3600 mm
Total weight: approx.* 10 000 – 16 000 kg
Warranty:**Machine: 1 year
Frame: 5 years
Additional warranty up to 10 years
Machines for special needs can be designed to orderAsk more!

More details and features

 

High utilization rate

  • Operational reliability, less unwanted production stoppages
  • Fast mold changes
  • Little need for manual maintenance
  • Problems are easy to solve for the user

 

The manufactured products are very consistent and high-quality

  • Fast and precise movement on each cycle
  • Production facility or climate doesn’t have an effect to MEC Block machine production capabilities
  • Real time quality parameter monitoring and feedback that guides the user

 

Energy efficient

  • MEC Block machines uses only 6 – 10 kWh during full scale production, saving even $100.000+ on electricity bill
  • Energy efficient motors only consume energy during the movements
  • Braking energy is possible to be used in next movement
  • Main switch < 200A
  • Realised energy consumption is being monitored realtime
  • Energy consumption can be optimised

 

Affordable and predictable maintenance costs

  • We only use proven, high quality materials, parts and components for durability and cost effectiveness
  • Accurate real time diagnostics and fault diagnostics to prevent bigger maintenance needs

 

Extremely fault-tolerant

  • Sturdy industrial PC designed for 24/7 use
  • No moving parts, no blowers
  • Flash drive that is easy to recover / replace
  • Automation components are high quality and designed for rough conditions
  • Automation components are placed in the control room in their own compact device cabinet away from dust and vibration
  • Dust-proof electric cabinets with integrated cooling system
  • Duplicated fieldbus
  • Automatic backup of the control system’s programs, parameters and recipes

 

Short downtimes

  • Comprehensive and practical support and maintenance services
  • Fast and easy availability of consumables and spare parts
  • Easy installation of modular components

 

Ready to rock?

No matter what your block product range is, MEC Block Machines will meet your needs.
See what our customers have manufactured with MEC Block Machines.

Read more

Please contact for

More information

Jani Toropainen

Chief Executive Officer

+358 45 260 9209