Mecmetal

Paver Block Machine

Fully automatic block machine for making paver blocks and stones

In the Paver Block model, MEC Evolution-20 concrete block machine is equipped with face mix unit and the whole complex is being driven entirely on electromechanical operations. Paver blocks can be manufactured different size and shapes but also with different colors and alternative materials. Pavers are used to build e.g. side walks, patios, fireplaces and retaining walls.

Concrete intelligence and efficiency

MEC Evolution-20 block machine is equipped with Face Mix unit and additional software at the manufacturing phase. This is more cost effective option than installing it afterwards. The Face Mix unit works synchronized with the block machine, after the first layer has been filled and tampered by block machine operations, face mix fills the second layer and block machine will finish work by pressing product into final shape. Afterwards at handling line, there can be added equipment for even more product variety e.g. washing unit, splitting unit or antique line

All of Mecmetal block production lines are fully electromechanical from block machine to every equipment and attachment. The MEC Evolution-20 block machine is equipped with powerful and accurate servo motors as main power source for fast and repetitive movements like mold, tamper and vibro operations. Some AC motors are still left in place for more practicality but everything circulates in the same servo control system, so the operation system is responsive, smart and versatile but yet, very user friendly. The design of the machine is based on decades of experience in tested, constantly evolving mechanical solutions and new solutions developed as a result of active development cooperation with customers, for the needs of efficient production and market development.

The new web-based services are designed to support maximizing production efficiency and responding quickly to any need. New solutions also enable an extensive selection of predictive maintenance and real-time diagnostic services. Choose Paver block machine model for your every pavers, block and stone production. 

 

Attachments

Advantages

  • Fully automatic
  • High utilization rate
  • Extremely fault-tolerant
  • The manufactured pavers are very homogenous and high-quality, less scrap
  • Long machine life cycle
  • Cost-effective
  • Intelligent diagnostics and easy maintenance
  • Up to 90% more energy efficient*
  • Carbon footprint minimized
Technical properties
Fully automatic
Sturdy industrial design
Smart operation system
Electromechanical operation, based on servo technology
Precise guides and gears
Automatic central lubrication system
Directed vibration, with portable frequency and power adjustments
Wide variety of stepless adjustments for all movements
Express mold attachment and mold change automation
Many additional equipment; washing unit, splitting unit, antique line and grinding line
Dimensions
Production pallet size options: Width: max. 1400 mm, Length: 650 mm - 1400 mm, Thickness: 35 - 50 mm
Product area options: Width: max. 1320, Length: 600 mm - 1350 mm
Maximum product height: 50 mm - 400 mm
Connection power: < 80 kW
Main switch: < 200A
Need for compressed air: 200 liters/min
Total weight: approx. 10 000 kg – 16 000 kg
Main dimensions: Length: 4000 mm – 6000 mm, Width: 3220, Height: 3300 mm - 3600 mm
Machines for special needs can be designed to orderAsk more!

More details and features

Face Mix unit

-Fast and precise movements

-Colormix drawplate can be added

-Operation system is integrated to Block Machines control system

-Easy on/off use, when there is no need

-Face mix unit is installed on rails

-Installation and remove made easy, if there is need of use e.g insulation feeder for other block production

 

Block Machine

 

High utilization rate

-Operational reliability

-Fast mold changes

-Little need for manual maintenance

-Problems are easy to solve for the user

 

The manufactured products are very homogenous and high-quality

-Fast and precise movement

-Real time quality parameter monitoring and feedback that guides the user

 

Energy efficient

-Energy efficient motors only consume energy during the movements

-Braking energy is possible to be used in next movement

-Main switch < 200A

-Realised energy consumption is being monitored realtime

-Energy consumption can be optimised

 

Affordable and predictable maintenance costs

-Top quality materials and components

-Accurate real time diagnostics and fault diagnostics

 

Extremely fault-tolerant

-Sturdy industrial PC designed for 24/7 use

-No moving parts, no blowers

-Flash drive that is easy to recover / replace

-Automation components are high quality and designed for rough conditions

-Automation components are placed in the control room in their own compact device cabinet away from dust and vibration

-Dust-proof electric cabinets

-Duplicated fieldbus

-Automatic backup of the control system’s programs, parameters and recipes

 

Short downtimes

-Comprehensive and practical support services

-Fast and easy availability of consumables and spare parts

-Easy installation of modular components

 

Ready to rock?

No matter what your block product range is, Mecmetal block machines will meet your needs.
See what you can manufacture with Mecmetal machines.

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Please contact for

More information

Jani Toropainen

Chief Executive Officer

+358 45 260 9209